Global Boiler Refractory Material
Market: Snapshot
Utilization
of the boilers is one of the most primitive and conventional ways humans have
applied for the purpose of heat generation. Furthermore, most of the
traditional electrical power generation plants utilize a boiler to generate
steam. Increasing demand for electricity worldwide has triggered a high demand
for new power plants. Increasing number of conventional power plants around the
world are stimulating high growth in the global boiler refractory material
market. However, high cost of production associated with manufacturing
processes of these refractory materials can impede the development of the
global boiler
refractory material market in coming years. Products in the global
boiler refractory material market are used in various heat generating equipment
such as furnaces, reactors, and kilns owing to their superior heat resistant
properties.
Technological
advancements in material sciences and chemical science have positively
influenced the global boiler refractory material market in the past few years.
Integration and adoption of new and emerging technologies, such as artificial
intelligence and machine learning, to aid in the manufacturing and distribution
processes is also expected to thrust growth into the global boiler refractory
material market in years to come. Certain other factors complementing the upward
trajectory of the global boiler refractory material market include rising
urbanization, increasing globalization, and increasing demands from emerging
and developing economies.
Refractory
material is also defined as non-metallic material with physical and chemical
properties exposed to temperature above 1,000°F. Refractory materials are
widely used in kilns, furnaces, reactors, and incinerators. It is primarily
used inside the boiler to minimize heat losses from the furnace and produce
heat by burning of the fuel in the furnace. The refractory inside boiler plays
an important role in protecting the boiler structure and increasing its
operational efficiency. However, the refractory used inside the boiler furnace
should not pollute the material with which it interacts.
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Boiler
refractory materials exhibit sufficient mechanical strength and can withstand
various forces such as vibration action, weight of adjacent brickwork, flue
dust, cutting & abrasive action of frame, high temperature, load at service
conditions, and sudden changes in temperature. Materials used to make
refractory are SiC, MgO, fireclay, etc. These have high melting point in the
range of 1800°C to 2800°C. Refractory materials are also used to maintain
commercial and industrial boilers. Boiler refractory materials are primarily
causes of boiler outages and energy losses. Growth of end-user industries such
as iron and steel and increase in demand for high performance furnaces and
boilers are expected to drive the global boiler refractory material market in
the near future.
The boiler
refractory material market can be segmented based on raw material, type of
refractory, and region. In terms of raw material, the market can be divided
into acid materials, neutral materials, and alkaline or base materials. Acid
materials consist of silica, clay, quartz, and sandstone. Neutral materials
comprise graphite, chromite, plumbago, and alumina. Alkaline or base materials
consist of magnesia, lime, and zirconia. Based on type of refractory, the
market can be segregated into firebricks and monolithic refractory. Firebricks
refractory materials have been widely used over a long period of time.
Firebricks refractory material is developed to bricks at high temperatures in
insulated chambers. High strength, hassle-free performance, low maintenance
costs and high temperature resistance are anticipated to drive the firebricks
form of refractory.
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Monolithic
refractory materials are shapeless; however, it has been a favorable option in
the industry over the last few years. Monolithic refractory material is
primarily used due to its fast installation time, economic considerations, need
of less manpower for installation, and low raw materials cost. It exhibits
various key properties including chemical inertness, abrasion resistance,
thermal shock resistance, and mechanical integrity. Monolithic boiler
refractory can be further sub-segmented into moldable refractory, castable
refractory, ramming refractory, gunning refractory, coating refractory, and
plastic chrome core.
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Based on
region, the boiler refractory material market can be segregated into North
America, Latin America, Middle East & Africa, Europe, and Asia Pacific.
Asia Pacific is the key region of the boiler refractory material market.
Countries such as China and India in the region are the fastest-growing markets
for boiler refractory material due to the increase in usage of refractories in
cement, iron & steel, glass, non-ferrous metals, and other industries. The
market in other countries in Southeast Asia such as Indonesia, Malaysia,
Thailand, and Vietnam has also been expanding rapidly due to the rise in demand
for iron & steel, cement, and glass. Cement and iron & steel are
primarily used in automotive, construction, and other manufacturing sectors in
Asia Pacific. Europe is also a key market for boiler refractory material,
followed by North America.
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Key
players operating in the global boiler refractory material market include TRL
KROSAKI, American Boiler Company, Manley's Boiler, Inc., Ranchi Refractories
(India) Pvt Ltd, Magnesita Refratários S.A., and Calderys.
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