Encapsulated O-rings: Introduction
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Encapsulated O-rings are specially developed seals consisting of
a uniform PTFE FEP/PFA jacket, which completely encloses a core material Viton
fluoroelastomer (FKM) or silicone
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Encapsulated O-rings are available in two different types of
core: solid core and hollow core. These are designed for different
applications. Solid core rings are usually preferred owing to their excellent
resistance to compression set and good recovery characteristics. Hollow core
contains a circular gap within its structure in order to provide effective
sealing for situations where a more flexible, easier-to-squeeze O-ring is
needed.
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Encapsulated O-rings core material can be made up of silicone,
stainless steel spring, or FKM core. FKM core offers better chemicals and
compression set resistance in comparison to silicone core, thus resulting in
longer lasting sealing in some applications. However, at a colder temperature,
silicone core would be recommended as silicone stays flexible at the lowest
temperatures of all elastomers, without noticeable change in its properties.
·
Manufacturers employ FEP (fluorinated ethylene propylene) or PFA
(Perfluoroalkoxycopolymer) outer jacket materials to cover the FKM/silicone/EPDM/stainless
steel spring core material. FEP has low coefficient of friction &
compression set and can resist chemicals. However, in comparison to PFA
material, FEP exhibits lower mechanical strength and operates at a temperature
range of -60 °C to +205 °C. PFA material can resist a wide range of corrosive
chemicals such as alcohol, naphtha, acid, petroleum, and aromatic solvents. PFA
jacket material can operate at a temperature range of -60 °C to +260 °C.
Service life of FEP is slightly shorter as compared to PFA. FEP are generally
lower in cost too.
Key Drivers of Encapsulated O-rings Market
·
Encapsulated O-rings are used as sealing materials for high
pressure applications in chemical, pharmaceutical, and other end-use
industries. Demand for encapsulated O-rings has been rising due to the
skyrocketing pace of advancement in the pharmaceutical industry. It has lately
come to light that the chemical industry is among the largest industrial
consumers of encapsulated O-rings across the world. Use of hostile chemicals or
extreme temperature can damage traditional rubber O-Ring seals. This makes
sealing process very difficult. Encapsulated O-rings are used to provide highly
effective and long lasting seal to counter the growing issue of sealing in the
most hostile chemical and temperature environments. This is also expected to
propel the demand for encapsulated O-rings in the next few years.
·
Encapsulated O-rings are also used in the field of
petrochemicals. In addition to the resistance to aggressive chemicals,
encapsulated O-rings must withstand high temperatures and pressures. During
steam cracking process, temperature continues to rise at a level of 800°C. The
real challenge for encapsulated O-rings arises when temperature suddenly
changes owing to subsequent cooling of the gas. Encapsulated O-rings can easily
withstand these temperature changes and increase in pressure during the
compression of the cracking gas. Thus, they are ideal for usage as sealing
materials.
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Key Restraint of Encapsulated O-rings Market
·
Encapsulated O-rings have certain limitations that can hamper
the market. For instance, the outer jacket material of O-rings is susceptible
to scratching. Hence, it is not recommended to use in applications containing
abrasive slurries or powders. Encapsulated O-rings are also ideal for static
applications or slow moving rotary applications. However, they are not suitable
for highly dynamic systems. This can hamper the encapsulated
O-rings market.
Covid-19 Impact on Encapsulated O-rings Market
·
The COVID-19 pandemic has severely impacted end-use industries
of encapsulated O-rings. Chemical, petrochemical, oil & gas, and automotive
are among the worst-hit industries by the pandemic. On the other hand,
food & beverage and pharmaceutical industries have been experiencing the
least impact of the pandemic.
Asia Pacific to Hold Significant Share of Global Encapsulated
O-rings Market
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In terms of region, the global encapsulated O-rings market can
be divided into North America, Europe, Asia Pacific, Latin America, and Middle
East & Africa
·
The encapsulated O-rings market in Asia Pacific is anticipated
to expand at a rapid pace during the forecast period owing to growth in the
manufacturing industry in countries such as India and Vietnam
·
The market in Europe and North America is estimated to expand at
a sluggish pace in the next few years owing to higher manufacturing cost, while
the market in Middle East & Africa and Latin America is driven by recent
economic developments and rise in investments in chemical, petrochemicals and
pharmaceutical industries
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Key Players Operating in Global Market
Key
players operating in the global encapsulated O-rings market include:
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Daemar Inc.
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ERIKS NV
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Freudenberg Group
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James Walker Group Ltd.
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M-Cor Inc.
·
Monroe Engineering Products
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Northern Engineering (Sheffield) Ltd.
·
ROW, INC.
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Trelleborg AB
·
Vulcan Engineering Limited.
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